Service detail · Bowen Basin

Asset-reliability programmes.

Build a practical reliability programme around your asset register, maintenance routines and the risks that matter to production. The engagement moves from on-site asset review to scheduled PM and inspection routes, with a KPI baseline and a clear handover to your maintenance team.

Programme handover

A working reliability roadmap for the crew who maintains the fleet.

Asset criticality
PM and inspection routes
KPI baseline

The register, task library, routes and measures are reviewed together, then handed over as a programme your maintenance team can work with on site.

Programme outcomes

What the programme delivers.

A connected set of priorities, tasks, routes and measures, shaped around your rotating-equipment fleet and maintenance team.

Criticality ranking and risk-based prioritisation

Grade assets against operational consequence and maintenance risk, then direct effort towards the equipment that matters most to production.

Preventive-maintenance task lists

Review and structure PM tasks around each asset, its duty and the work your maintenance team can schedule and complete.

Inspection routes

Turn inspection requirements into defined routes that fit the site and can be handed to the people who operate and maintain the fleet.

Condition-based task triggers

Set out which condition findings should trigger follow-up maintenance tasks, so inspection results have a clear next action.

KPI dashboards

Establish a KPI baseline for downtime, mean time between failures (MTBF) and availability, ready for ongoing review.

On-site workflow

On-site workflow: from asset register to team handover.

Each step builds on the last, turning a site review into scheduled routines and a baseline the team can use.

  1. Step 01

    Build out the asset register

    Walk the site and record the equipment in scope, so the programme starts from the assets your team actually maintains.

  2. Step 02

    Grade asset criticality

    Apply criticality grades and use the results to focus the next maintenance decisions against risk.

  3. Step 03

    Review the PM task library

    Review existing preventive-maintenance tasks for coverage, practical detail and fit with the asset duty.

  4. Step 04

    Define inspection routes

    Set out the route, inspection points and condition findings that need a follow-up task.

  5. Step 05

    Set a KPI baseline

    Capture a baseline for downtime, MTBF and availability to support a clear improvement plan.

  6. Step 06

    Hand over to the maintenance team

    Walk the team through the asset register, roadmap and scheduled routines so the programme can be used on site.

Typical Bowen Basin assets

Typical Bowen Basin assets.

The programme can cover the core asset classes named in your site scope, with prioritisation and routines documented for each.

Conveyors

Conveyor drives and supporting rotating equipment across the handling circuit.

Crushers

Crusher assets where criticality, inspection coverage and planned tasks need to work together.

Screens

Screens and their associated drives, included in the site asset register and routine reviews.

Pumps

Process and service pumps with maintenance tasks matched to their duty and condition findings.

Gearboxes

Gearboxes and transmission equipment included in inspection routes and preventive routines.

Fans

Fans and their drives, prioritised and scheduled alongside the wider rotating-equipment fleet.

Client deliverables

Client deliverables for the next maintenance window.

The final package gives your team the register, priorities, scheduled work and baseline measures needed to take the programme forward.

Asset register with criticality

A structured view of the in-scope assets and their assigned criticality.

Reliability roadmap

A prioritised sequence of reliability work based on the asset register and risk review.

Scheduled PM and inspection routes

Preventive-maintenance tasks and inspection routes ready for the maintenance team to schedule.

KPI baseline report with improvement targets

A baseline report covering downtime, MTBF and availability, with improvement targets for review.

Start an engagement

Scope a reliability review around your asset register and site priorities.

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